Chemical fiber anti-static masterbatch makes life safe and comfortable

Yancheng Ruize Masterbatch Co., LTD

Today, when chemical fiber products occupy half of our daily life, from clothing fibers to industrial fabrics, from household items to automotive interiors, chemical fiber materials, with their lightweight, high strength and easy processing characteristics, have permeated into various fields. However, a long-standing problem that has plagued the industry has always persisted - static electricity.

PART.01 The Shortcomings of chemical fiber products

The electrostatic phenomenon is essentially the result of an imbalance of electric charges. When two different substances rub against each other, electrons will transfer from the surface of one substance to that of the other, resulting in the separation and accumulation of positive and negative charges. During the use of chemical fiber products, static electricity can be generated from the friction between fibers, between fibers and skin, and between fibers and other items.

Compared with natural fibers, synthetic fibers represented by polyester, nylon and acrylic have poorer moisture absorption. Their charges are difficult to be carried away through moisture in the air, making them more prone to generating and accumulating static electricity. When the accumulated charge reaches a certain level, a discharge phenomenon will occur.

Static electricity not only brings inconvenience to daily life, but also may lead to serious consequences: in the electronics manufacturing industry, static electricity may break down precision components, causing product scrapping; In medical facilities, static electricity may interfere with the normal operation of medical equipment. In flammable and explosive places such as chemical plants and mines, sparks generated by static discharge may even cause fires or explosions. In addition, static electricity can also attract dust, causing clothes to get dirty easily and affecting their appearance and hygiene.

PART.02 The "Nemesis" of Static Electricity

In response to the various problems caused by static electricity, anti-static masterbatch for chemical fibers has emerged. So, what is chemical fiber antistatic masterbatch? How does it work?

Chemical fiber antistatic masterbatch is a functional masterbatch made by uniformly dispersing highly efficient antistatic agents in chemical fiber carriers through a special process. In the process of chemical fiber production, simply adding a certain proportion of masterbatch can endow fibers and their products with long-lasting and stable antistatic functions.

The working principle of antistatic masterbatch mainly relies on two mechanisms: one is to enhance the hygroscopicity of fiber materials by adsorbing moisture in the air to form a conductive water film, accelerating the leakage of charges; Second, through the ionic conduction mechanism, the ion concentration on the fiber surface is increased to enhance its conductivity. Both of these mechanisms can effectively prevent the generation and accumulation of static electricity.

Compared with the traditional method of coating antistatic agents on the surface, antistatic masterbatch has significant advantages: it becomes a component of fibers through melt blending, and its antistatic effect is more lasting and washable. It does not affect the hand feel and appearance of the fibers. It is convenient to process and use, and easy to be designed in coordination with other functions.

PART.03 Multi-Scenario Empowerment of Antistatic Masterbatches

The application fields of antistatic masterbatch for chemical fibers are extremely extensive, almost covering all industries that use chemical fiber materials.

In the field of clothing, sportswear, mountaineering suits, underwear and other items with added anti-static masterbatches have eliminated the discomfort caused by static electricity and enhanced the wearing comfort. Professional attire and uniforms are made of anti-static fibers, maintaining a good image and hygiene conditions.

In the home textile field, anti-static curtains, bedding, carpets and other products reduce dust adhesion, are easy to clean, and are particularly suitable for families with members who have allergic constitutions.

In the field of industrial textiles, antistatic masterbatches play an irreplaceable role: they are used in the production of dust-proof work clothes and anti-static packaging materials for the electronics industry. Manufacture sterile protective clothing for medical facilities; Anti-static decorative fabrics for creative stages and cinemas, etc. It is particularly worth mentioning that in the field of safety protection, anti-static materials are widely used in work clothes, conveyor belts, filter materials, etc. in flammable and explosive places such as petroleum, chemical, and mining industries, effectively preventing safety accidents caused by static discharge and ensuring the safety of life and property.

The revolutionary breakthroughs in functional masterbatches for chemical fibers are far from over. As the core carrier of material functionalization, the family of chemical fiber functional masterbatches to which antistatic masterbatches belong has formed a complete system covering more than twenty functions such as flame retardancy, matting, coolness, heat generation, anti-aging, antibacterial, anti-mite, anti-alcohol, anti-allergy, hydrophilicity, softness, water repellency, oil repellency, sweat absorption, smoothness, anti-insect, anti-mold, anti-sun exposure, far-infrared, and activated carbon.

Yancheng Ruize Masterbatch Co., LTD., with 20 years of technological accumulation, has established a full-chain service system from formula design to large-scale production. The products have good compatibility, excellent fiber formation, and stable performance. Moreover, they can be customized according to different carriers such as PP, PET, PA, and PLA. When functional masterbatches become the "chips" of the chemical fiber industry, we are witnessing a manufacturing revolution driven from the material end.