The BCF-specific color masterbatch is a high-performance liquid coloring material specially developed for acrylic BCF (continuous expanded filament) carpet yarns. To meet the strict requirements of various carpets for color performance, wear resistance, and large-scale production efficiency, this series of products is refined using high-quality pigments and highly compatible carrier resins. The carpet BCF-specific color masterbatch features rich color application, strong covering power, resistance to friction, resistance to foot traffic, and no color fading. It is perfectly suitable for large-scale high-speed production of industrial carpets, home carpets, automotive carpets, and rail transit carpets, helping enterprises create high-quality and high-value carpet products.
Core performance and characteristics of the BCF-specific color masterbatch:
1. Rich color coverage, strong covering power
Mechanism: High-concentration, ultra-fine ground pigment powder is used to ensure that the pigment is uniformly dispersed at the molecular level in the polypropylene matrix.
Product characteristics: It gives BCF yarn deep and vivid color expression, with excellent covering power, no through-color phenomenon, and meets the design requirements of complex textures and rich colors for carpets.
2. Resistant to friction, resistant to stepping, no color fading
Mechanism: The pigment is highly integrated with the carrier resin, with excellent color fastness, forming a stable coloring structure within the fiber.
Product characteristics: After long-term stepping and high-intensity friction, the color remains unchanged, without fading or褪色, effectively extending the service life and aesthetic appeal of the carpet.
3. Compatible with large-scale high-speed production
Mechanism: The melt index and rheological properties of the masterbatch are precisely controlled, highly matching the PP substrate, with excellent filtering performance.
Product characteristics: It operates smoothly during the high-speed spinning of BCF, without clogging the screen or breaking the filament, with stable pressure increase, significantly reducing the frequency of changing plates, and ensuring the efficiency and yield rate of large-scale continuous production.
4. Batch stability, excellent color fastness
Mechanism: Strict raw material selection and standardized production processes ensure that the performance of each batch of masterbatch is highly consistent.
Product characteristics: The color difference between batches is small, the color fastness to light and washing meet industry standards, and meet the unified color matching requirements for large-scale engineering projects.
Application fields of BCF-specific color masterbatch for carpets:
Engineering carpets: Commercial full-ply carpets for high-traffic areas such as hotels, office buildings, and shopping malls.
Home carpets: Decorative carpets and floor mats for living rooms, bedrooms, and corridors.
Automobile carpets: Floor mats for cars, bottom carpets for car compartments, and luggage compartment liners.
Railway carpets: Special carpets for high-demand areas such as high-speed trains, subways, and airplane cabins, which require high flame retardancy and wear resistance.
Yancheng Ruize Pigment Co., Ltd. was established in 1999. It is a professional manufacturing enterprise engaged in the research and large-scale production of chemical fiber pigment motherbatch, functional motherbatch, non-woven fabric-specific motherbatch, film-specific pigment motherbatch, special scenario-specific pigment motherbatch, and modified polypropylene specific materials.