High-end customized melt-blown polypropylene special grade material is a high-performance base material specially developed for high-demand melt-blown non-woven fabric processes. In response to the strict environmental, safety and filtration efficiency standards of high-end protective masks, efficient air filtration materials and medical composite fabrics, we offer odorless SMS melt-blown polypropylene, FFP2 melt-blown polypropylene and MPM high-end melt-blown polypropylene among other customized products. This series of base materials is made from high-purity polypropylene and refined through advanced controllable rheological modification technology, featuring low volatile substances, excellent odor grade, stable melt index and other outstanding characteristics, helping enterprises create high-quality and high-value filter materials and protective products.
Core performance and characteristics of high-end customized meltblown polypropylene special grade material:
1. High purity, low odor, safe and environmentally friendly.
Mechanism of action: Selecting high-quality base resin and imported low-odor additives, combined with double vacuum deodorization and ultra-fine extrusion filtration processes, strictly controlling the residual peroxides and volatile substances.
Product characteristics: The odor level of the product is excellent, without irritating odors, and the volatile substances are low. It meets medical grade and food contact grade safety standards, ensuring the health and comfort of end users.
2. Stable melt index, ultra-fine and uniform fibers
Mechanism of action: Through precise molecular weight distribution control and secondary extrusion homogenization process, the material ensures a high and stable melt flow rate (MFI).
Product characteristics: During meltblown process, a more continuous meltblown stream is generated, reducing fuzz and broken fibers, easily spinning 0.5-5μm ultra-fine fibers, significantly improving the filtration efficiency and uniformity of the filter material.
3. High stability, suitable for high-speed production
Mechanism of action: The material has excellent rheological properties and thermal stability, with a stable melting point and a wide processing window.
Product characteristics: Effectively extending the cleaning and switching cycle of the meltblown nozzle, not blocking the nozzle, perfectly adapting to various high-end meltblown production lines' high-speed continuous operations, significantly improving the yield rate and production efficiency.
4. Flexible customization, meeting diverse needs
Mechanism of action: Relying on the professional modification research and development platform, the formula and process can be adjusted according to the specific application scenarios of customers.
Product characteristics: Whether it is the spunbond/meltblown layer of SMS composite fabric or the high-efficiency permanent electrification filter layer of FFP2/N95 level, precise customized base material solutions can be provided.
Application fields of high-end customized melt-blown polypropylene special grade material:
High-end protective masks: Medical surgical masks, N95/KN95 protective masks, FFP2/FFP3 level dust-proof masks, etc.
High-efficiency filtering materials: Industrial air filter cores, liquid filtration materials, automotive sound-absorbing cotton and heat insulation materials, etc.
Medical composite fabrics: SMS/SMMS medical protective suits, surgical gowns, medical bed sheets, hygiene care products, etc.
Yancheng Ruize Masterbatch Co., Ltd. was founded in 1999. It is a professional manufacturing enterprise engaged in the research, development, and large-scale production of chemical fiber masterbatches, functional masterbatches, nonwoven special masterbatches, film-grade masterbatches, specialty application masterbatches, and modified polypropylene compounds. Relying on core technologies such as wet-process ultrafine grinding and nano-scale dispersion coating, the company’s products feature strong stability, excellent dispersion, and wide application adaptability. They are widely used in chemical fibers, automotive interiors, marine and offshore engineering, medical and healthcare, film products, packaging nonwovens, sports textiles, carpet and building materials, outdoor engineering, rail transit, and engineering plastics, and enjoy strong market recognition and a solid industry reputation.
